Monday, May 18, 2009

How Firm A Foundation... PR #26

May 18, 2009...Bright and early (it was so chilly!) Monday morning our excavator and footings contractor were on site to begin the actual construction process! We arrived around 7:30 A.M. to find them measuring and setting pins. It wasn't long until the digging began. Here's the first scoop of dirt being removed for the frost footers:

The back of the house will be set into the hill, with the ground floor walls in that area being poured concrete. Because the walls will be backfilled almost up to the second floor, frost footers weren't needed in that area. These "Form-A-Drain" footer forms are set on top of the ground and will remain in place after being filled with concrete, and will channel any water away from the foundation:

The "Form-A-Drain" being assembled and set into place:

Shameless plug for our excavator:

Shameless plug for the footings contractor (you wouldn't have believed how scrupulously clean this truck was):

OK...I DID take pictures of the Amish footings contractor. I wasn't trying to be disrespectful to his beliefs, just wanted to capture the moment. He worked steadily and swiftly...assembling the forms himself. He had an "English" co-worker who drove the truck and was assisting our excavator during the digging:

Trying to hold the camera level, this is looking from the house towards the driveway...you can see the well cap in the foreground:

Looking across the homesite:

View from the south side of the house, excavator continuing to dig for the frost footers:

Assembling the (non-frost) footer forms:

Our front door will be approximately where the bucket of the backhoe is digging (but on the second floor):

"Form-A-Drain" footer forms almost complete:

Handsome onlookers...can you tell they're freezing? It was a chilly morning.

View to the west, approximately:

Looking back towards homesite...this is what it looked like when we headed for home, around 9:30 A.M. You can see the footer forms on the ground towards the back and the ditches dug for the frost footers in the foreground:

We arrived back on site just before 12:30 P.M. You can see the small square forms in place in the center. Metal posts will be set on these pads to support the second floor:

Here they've used rocks to elevate the forms to the right height, and fill in gaps to contain the concrete:

Concrete truck arrived around 12:30 P.M. The truck driver spent a few minutes in discussion with the Amish contractor:

Moving into position to begin the pour:

Pouring and working with concrete really is hard work. As the concrete flows into the forms, it must be worked a bit to fill the space...

tamped down to remove air bubbles...and smoothed and leveled:

Work continued around the south side...one man operating the concrete truck, two men working, tamping, and smoothing the concrete:

After the concrete was smoothed, they came back with a wider, long-handled tool and smoothed it again:

Pouring on the north side:

The truck driver maneuvered his rig with skill...but he was close to the "edge" a few times:

Our children perched above the activity...taking it all in...anxious to see their new home become a reality:

Filling the small forms that will support the support posts for the second floor:

Smoothing, again:

And, about an hour later...the foundation and footers COMPLETE! The kids wanted to write in the hardening concrete in the worst way...but the workers were still on site and I didn't know if we should...besides, all this will be covered up. But, garage floor...look out! We'll be leaving our mark on you, for sure!

This was a busy morning...we had to arrange for the building inspector to be on site after the forms were in place, but before the concrete was poured. He arrived sometime during the three hours we were gone, and signed off on the footers and forms, so the concrete work proceeded as scheduled. One inspection down...only 18 more to go!

The footings contractor will return May 26th to set up the forms for the first floor walls, and I believe the framing will begin the following week. The second week of June should see us on site installing the under-slab plumbing and PEX tubing for the under-slab heating...after that...electrical? We'll see...

Stay tuned,
Kris

Friday, May 1, 2009

Well...Here It Is! PR #25

April 29, 2009...Well-drilling day has finally come! Here is the drilling rig being raised into position:

Almost there:

We brought the well contractor in early in the construction process because they needed a flat spot for the rig. The truck on the left is actually parked where our garage will be. Had we waited until construction had begun, our "flat spots" wouldn't be flat spots any longer.

Looks like they're adding another 25" drill shaft:

Adding another 25' section of drill shaft:

Drilling through rock...notice the red dust cloud:

Still going through rock...I'm glad we had this part done at the beginning...can you imagine the dusting I'd have to do?

Close up of the rig operator...can you say "Dirty Jobs?"

I think here they're pulling up a section of drill:

It's hard to believe this hole eventually reaches 470 feet deep:

Shoveling the mud away from the well opening:

We were momentarily excited when they began placing the first casing section. We thought they might be finished...but they were only about 75 feet down at this point:

One 20' section of casing in...here comes another one:

Applying the PVC adhesive to join the 2 sections of casing:

Back to drilling again:

The water is being pumped into the shaft...not coming up as we had hoped:

A little while after this last photo was taken, the rig overheated and work came to a stop. I think they were about at 90' at this point...no water yet. Here's one of the workers on top of the rig trying to assess the problem:

The problem was fixed a few hours later and work resumed. (Too much dust from their previous job combined with ours to clog the radiator.) By the end of the day, we had a 450' deep well, and a flow rate of .5 gal/min. Less than optimal, but our well contractor assured us it would be enough for normal household use, based on an average usage of 75 gal/person/day. Assuming the well shaft would fill to within 100' of the top, we'd have 350' of water, where each foot holds 1.5 gal, yielding 525 gal of "reserve." By his calculations, our family's usage would be approx. 450 gal/day, (although I doubt we use that much...), so we would be restricted somewhat as to outside watering, gardening, etc.

Our well contractor suggested that we allow them to drill 50 more feet, if for no other reason than to increase our reserve. We gave him our go-ahead.

Are we glad we did!!! The next morning they resumed drilling, and at 470', hit a soft spot, giving us an ample water flow rate of 8 gal/min! They also think that the water filled the well shaft to about 50' of the top, so we have about 420' of reserve at 1.5 gal/foot means 630 gallons of reserve!!! We now have no worries about watering the garden, washing cars...we just feel so blessed. That extra 20' cost us less than $200 in labor...and will definitely be worth every penny!

Tomorrow (Saturday, May 2nd) we meet with our builder to put in the perimeter stakes.

Lord willing...
Our excavator will be digging the footers next week;
We'll be closing on our loan May 7th;
And the month of May should see the completion of the foundation work and a real good start on the framing and exterior work.
Then we can jump right into summer with the school year finished and nothing to do but the inside work...hoping to have the bulk of it done by fall.

When we start to see the walls going up...I think it will finally seem real.

Thanks for stopping by...please leave us a comment...we'd like to know who's visiting!

Stay tuned,
Kris

Tuesday, April 28, 2009

We Have A Closing Date!!!! PR #24

After what seems like an eternity of waiting and delay upon delay in trying to get our construction loan opened...we will be closing on our loan on May 7th!!! The appraisal process really held us up...what is normally a 2-week process stretched out to 8 weeks exactly from the day that we submitted our building estimates to today, when our loan officer called and said he had the letter of commitment in his hands. It seems like the appraiser our bank prefers to use had a serious surgery, then got buried under a sea of refinancing appraisals, and I think put us on the "back-burner" for a bit. Thankfully, our loan officer put some pressure on him to get our paperwork finished, or I don't know where we'd be now...still waiting, I suppose.

I dislike having to be the "squeaky wheel," so situations like these put me in a quandry. Although the waiting was difficult and even maddening, at times, God has been faithful to give us the grace to persevere.

Our well contractor called today to check on our status, and we felt comfortable to give him the go-ahead. This afternoon he moved his rig into place and may even dig the well TOMORROW!!! We'll know early tomorrow morning what his plans are. It's raining right now - don't know if that's a deterrent, or not.

As always,
Stay tuned,
Kris

Sunday, April 26, 2009

Time Marches On...

and it seems like our loan process is stuck in quicksand!!! Our brief glimmer of hope resulting from the completion of the appraisal has vanished into thin air as we once again are waiting for "someone"... "somewhere" to get their butt in gear and FINISH OUR PAPERWORK!!!!!!!!!!!

Adding insult to injury is the recent string of beautiful weather we've had...by our estimations we could possibly be in the framing process RIGHT NOW...instead of being...STUCK!!!

To the people sitting in their offices processing the droves of mortgage refinancings while neglecting our loan...PLEASE GET OUR PAPERWORK DONE! Those people who are refinancing already HAVE a home...we DO NOT!

Tomorrow is Monday and if I don't get some satisfaction...all I can say is..."No More Mrs. Nice Gal!"

HEADS ARE GONNA ROLL!!!!!!!!!!

(Just kidding...well, maybe not. Anyway, I feel better now. Can't vouch for tomorrow, though.)

Stay tuned,
Kris

Tuesday, April 21, 2009

The Appraisal is FINALLY Done!!! PR #23

April 21, 2009...Our loan officer finally called today to let us know he had received our completed appraisal. Although he thought the appraised value was "conservative," it was still right on target and in line with our estimated costs to build. As soon as the settlement company has the paperwork prepared, (he thought sometime today), we should be able to set a closing date, and really start things rolling.

The next thing to be done is to have the well drilled and capped. Then our excavator will return to dig the trenches for the footers. We'll have the foundation and the ground floor walls poured, then framing can begin. Once the house is water-tight, we'll get to work installing the radiant heating system, the electrical, and the plumbing systems. We'll install the fiberglass insulation, then the framers will return to install and finish the drywall. Somewhere in there we also have to arrange for the sewer system installation and the outdoor wood furnace delivery and set-up. Oh...and in amongst it all I think we need some inspections...LOTS of those, I believe. And then we'll paint the walls, stain the doors, paint the trim, lay the flooring, install the trim...and MOVE IN!!! Woo-hoo!!!

Yes...we're crazy.

We know this.

Yes...it's a lot of work.

We know that, too.

We honestly enjoy it and are looking forward to watching the process unfold and doing all we can to make this dream a reality. And, then, RESTING.

For a long...long...time.

Stay tuned,
Kris

Monday, April 6, 2009

The Land It Is A'Changin'

Thought I'd post before and after photos looking up the driveway to illustrate how much work we've done so far. Some clearing has already been done in this photo...we've cleared a path up the hill. (Use the bent tree left of center as your point of reference.)
Before...October 2008:
After...April 5, 2009:
Work has begun on the road and MUCH brush has been cut and burned. We're anxious to see just how much regrowth we have this spring.

Stay tuned,
Kris

Sunday, April 5, 2009

And So It Begins...PR#22

Sunday, April 5, 2009...Work begins on the driveway. A very rainy Friday and threatening Saturday postponed work until today...but what a gorgeous day it was! Hard to believe we're to get snow again this week.

At the excavators' suggestion, we are relocating the final approach of the drive. Our original plan would've made our home, well...unapproachable. (Except by sky cables!) Way too steep. Our new route will, by necessity, cut through the triangular stand of trees I had beautiful plans for...alas, now gone. I guess I should know by now not to make any plans.

Maneuvering machinery through some tight spaces.

It takes us hours to fell, cut, and move trees that this nifty machine can push over like dry grass.

We sat and watched the excavators for a few hours...I think the kids were as excited as we were to finally see some progress being made.

Camped out inside the perimeter of the future garage.

Working on the (more approachable) approach to the homesite.

Whew, it's warm today...time for a cold drink!

Our last glimpses up the hill as we leave for the day...the work will continue for a few hours, though.

We decided to leave one tree standing...does it look strange there all by itself? Perhaps I'll plant some other things there around the turn to our home.

Farther down the drive, looking up. It's been widened and smoothed out...awaiting shale.

From the same position as above, only looking down. Already the grade has been improved...still steep, but better.

Looking up from the bottom...in a few days, after 50 loads of shale...we'll be driving up there instead of walking!

Things are starting to get interesting...FINALLY!

Stay tuned,
Kris